Today,
I came across a tragic accident case: On November 26, 2025, an
automotive parts company in Shangrao City, Jiangxi Province, experienced
a mechanical injury accident that resulted in one death. At around 3:50
on November 26, during the operation of the automated production line
of this automotive parts company, due to a blockage of the second
sequence stamping machine, the team leader Zhou contacted the
maintenance worker Jiang to repair the equipment mold. Due to the fault
not being resolved, Jiang conducted multiple maintenance and debugging
operations. At around 4:45, the team leader Zhou reset the total
emergency stop switch button of the production line and informed the
operator Zhou not to close the 2nd sequence production line door or
reset the equipment. Due to the loud noise at the scene, Zhou did not
hear clearly and mistakenly thought that the team leader was asking him
to close the equipment door. Therefore, without confirming whether the
maintenance personnel had left the equipment area, Zhou closed the
production line door and pressed the reset button of the 2nd sequence
stamping machine to restore the production line, resulting in the 2nd
sequence stamping machine mold being repaired by Jiang being crushed to
death by the reset starting stamping machine.
One of the main reasons for this accident was the failure to implement "lockout/tagout".
If the maintenance worker Jiang had first disconnected the power and
locked the equipment before entering for maintenance, and hung a
maintenance sign at the reset button of the equipment, then operator
Zhou would not have been able to start the equipment without unlocking
the power supply. Seeing the reset button with the maintenance sign,
Zhou would have first confirmed whether the maintenance worker Jiang had
left the maintenance area, and thus could have avoided this tragedy.