Mandatory Lockout/tagout nine steps
The first step of preparation
The
person in charge of the operation should organize all the operation
personnel to conduct a work risk analysis and review the dangerous
energy control procedures before the operation, determine the equipment
that should be locked for the operation, handle the corresponding
approval procedures for power outage or gas (steam) outage and other
operations, and prepare the locks and lock boxes.
Step Two: Inform/Approve
The
person in charge of the operation shall bring the operation work order,
the approval receipts for power outage or gas (steam) outage and other
operations, as well as the hazardous energy control program to the
central control room. The central control person in charge shall make
relevant records and inform all those who may be affected during the
operation.
The third step is to turn off
Before
the machine stops, the operator should empty the materials, liquids,
gases, etc. in the equipment. The central control operator should shut
down the equipment one by one normally in accordance with the equipment
operation procedures
Step 4 Isolation
The
isolation operator shall implement isolation by using energy isolation
devices (such as circuit breaker switches, visual isolation switches,
drop-out fuses, valves, blind plates, etc.) in accordance with the
dangerous energy control procedures of the job tasks. The person in
charge of the operation shall check and confirm that the isolation is
correct.
Step 5: Lock
It
must be attached to the energy isolation device. For energy isolation
devices that can be locked, it is prohibited to use tags instead of
locking. In cases where locking is truly impossible, after obtaining a
work permit, they should be attached to the isolation device as much as
possible. Locks should meet the requirements (insulation and durability,
standardization, sturdiness, recognisability, uniqueness). Locks must
have color and shape codes, as well as appropriate label information for
easy identification